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Title: | Hallikainen Instruments Diacon Moisture Analyzer Model 1482 |
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DIACON
MOISTURE
ANALYZER
Model 1482
The
DIACON
ANALYZER
provides
reproducible
and
reliable
service
for continuous
measurement
of dissolved
moisture
(soluble
water)
in non-polar
liquids,
vapors
or gases.
The
stability
of the analyzer
has permitted
effective
application
to quality
control
of product
purity.
process
efficiency
and corrosion
control.
The analyzer
responds
to variations
of a few parts
per million
(ppm)
of moisture
in these
materials
with continuous
indication
or recordiw
as may be required.
In liquid
service,
the
DIACON
ANALYZER
functions
directly
with
the
sample
in the
liquid
phase
at line pressure
without
a vaporizerorcarrier
gas. Unaffected
by variations
in flow rate, the ana-
lyzer sample
stream
is often obtained
by a pressure
drop
across
a control
valve
or pump,
the effluent
sample
thereby
being
returned
to the process
line.
The
DIACON
principle
of operation
is based
on measuring
the
capacitance
of the analyzer's
moisture
cell. For process
measurement
purposes,
an insulated
cylindrical
plug acts as one plate of the
condenser,
and a grounded
cylinder
acts
as the
other
plate. A desiccant
material
occupies
the space
between
the plates.
A change
in the moisture
con-
tent of the material
between
the plates
will alter the
electrical
capacity
and provides
the basis for meas-
urement.
This
system
permits
measurement
of mois-
ture in non-polar
materials
underextremelydifficult
environmental
conditions,
since
the only
contact
with the material
isthe
rugged
cell (Fig. 4). A change
in the electrical
capacity
of the system
is electronic-
ally detected,
amplified
and converted
to a O-10
millivolts
signal
to operate
a wide
variety
of re-
corders,
controllers
or transducers
for ma signals.
ADVANTAGES (1) Accurate and reliable measurementof moisture in the ppm range, & 2% accuracy over the full i .: I range -+ (2) Simplicity of design I) t. (3) Durable construction (4) Proven applications (5) Output used for control, indication or recording (6) Adjustments for span and zero made from control center (7) Analyzer field section designed for Class I, Group D..Division I Figure 1 APPLICATIONS A few of the liquids in which dissolved moisture is being measured are: hexane, butadiene propane, isobutane, silicones, freon, ethylene, propylene, gasoline, kerosene, transformer oils and benzene. Currently there are approximately 400 DIACON systems in service with full scale ranges from 10 ppm in hexane to 500 ppm in benzene 750 NATIONAL COURT RICHMOND, CALIFORNIA 94804 TEL (415) 233-2010 CABLE-HALINCO I Figure 2 PRINCIPLE OF OPERATION The moisture sensing element is arranged as a concentric plate capacitor. A solid member of circular cross section is centrally positioned within, and electrically insulated from, a surrounding stainless steel cylinder. The annulus, established by the two concentric sur- faces, is filled with a granular desiccant about l/l0 ounce in weight. Porous stainless steel end-plates retain the measuring chamber, while permitting the sample fluid to pass through the annulus in contact with the desiccant. The exchange of moisture between a fluid in any state, and the solid desiccant is a reversible, equilibrium action. At such time as the moisture content of the stream (percent of saturation as established by cell temperature with liquid; by pressure and temperature with gas) decreases, the excess moisture will transfer from the desiccant to the sample stream to establish the new lower equilibrium condition. Variation of moisture in the desiccant changes its dielectric constant. With all pa- rameters in steady state except the moisture content, an exact relation between capacitance of the cell and stream moisture is obtained, The change in electrical capacitance of the system is electronically detected, amplified and converted to a O-10 millivolt signal to operate a recorder, controller or transducer for milliamp signals. The life of the desiccant fill is determined by the amount of foreign matter present that could plug its pores and reduce the absorbing area of the desiccant. Therefore, suspended matter in the stream is removed by a 10 micron sintered stainless steel filter. Desiccant life is usually on the order of months. The transmitter section is an isolating and switching device which alternately connects either a temperature-stable capacitor of fixed known value at the transmitter, or the analysis cell, to the electronic section. This action occurs 5 times a second at the command of the electronic section. The capacitance value of the cell and the reference capacitor are measured as a voltage signal at a frequency of 15 kilohertz. The signals are amplified, rectified and separately stored in two capacitors in the electronic section. The difference between these two capacitor voltages is the output of the analyzer, a function of the moisture content of the desiccant in the analysis cell. The standard output signal is O-10 millivolts dc and with transducers l-5,4-20 or lo-50 milliamps dc. DETAILED DESCRIPTION: Analyzer Section: (Fig. 1) Designed for Class 1, Group D, Division 1 service. Free stand- ing for economical installation. Includes the following major components. Test dryer: Filled with any desiccant which can be regenerated in a shop or laboratory, this element is used for a zero check during calibration. May also be used to check analyzer response at any time during operation. Sample Heater: The sample is kept at a constant temperature through use ' of a water filled heater. Temperature control is provided and maintained by a 1500 watt heater element activated by a solid state proportioning temperature controller. Sample flow may be stopped without altering the temperature control. Flow Meter: Armored rotameter. . Sample System: Stainless steel construction for 1000 psig operation. Cell Housing (Fig. 4): Cell is shown with the porous metal and teflon discs which support the inner capacitor plate. The annulus between the plates is filled with the dessicant. Transmitter: Contains the diode switching circuits and the reference ca- i, pacitor. Connected by a coaxial cable to the electronic chassis. Two man- ually selected fixed capacitors permit electronic calibration and system circuit check when desired. Electronic Chassis Section: (Fig. 3): Normally mounted in a general purpose area. Consists of an oscillator, amplifier, chopper relay, and analyzer zero and span controls. Indication and alarms may be provided with this section. Figure 4 GENERAL SPECIFICATIONS Range: Depending on sample, O-10 ppm (by weight) to 60% of saturation orsolubility at cell's temperature. Accuracy: a 2% of full range. Response time: 2 minutes for 63% change at analyzer inlet @ 10 GPH. Maximum Inlet Pressure: 1000 psig. Maximum Pressure Drop through Analyzer: 10 psig. Maximum Inlet Temperature: lOOoF, sample cooler required for higher temperatures. Materials of Construction: All metal parts in contact with the sample are stainless steel. Sample Inlet/OutletConnections: Inlet 3/4" NPT; Outlet I/" NPT. Electrical Connections: RG 62/U coaxial cable between analyzer and electronic chassis (not included as standard component). Flow Rate through Analyzer: 2-10 gallons per hour, 0.2-1.0 SCFM gas. Output at Electronic Chassis: O-10 mv standard, l-5 ma, 4-20 ma, lo-50 ma dc as specified, with transducer. Dimensions: Analyzer section, 34" wide x 26" deep x 66" high. Electronic Chassis Panel Cutout: 61/a" x Gl/s"with a depth of 18". Net Weight: 350 Ibs. Shipping Weight: 600 Ibs. Utilities: 115volts, 60 hzor50 hz (specify). Atanalyzersection: 115volt,fusefor20amps. At electronic chassis: 115 volt, fuse for 1.0 amps. Current Installations on the Following Products: Air Cumene Hydrogen Gas Alkylation Feed Cyclohexane Ammonia Gas Hydrogen Sulphide Gas Ethylene Gas lsobutane Benzene Ethyl Chloride lsopentane Butenes Freon Jet Fuel ;;:X;ane Gasoline Kerosene Hexane Naptha Natural Gas Propane Propylene Reformer Charge Silicones Transformer Oil CABLE- HALINCO T E L E X : 3 3 6 - 3 0 1
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